Friday 20 May 2016

Deconstructing The Elements Of A Connector Cable Assemblies

Wire harness cable assemblies are also known as wire harnesses. Connector cable assemblies are groups of wires which are aligned in such a way that the electronic signals or information are transferred efficiently. In simpler terms cable assembly is just a group of wires put together as a single unit. The amount of wires in the harness is directly proportional to the usage of the wiring. Also the data that is to be transmitted and the amount of current flowing through it are also considered while selecting the wiring such that important tasks can be carried out more efficiently. Generally different methods are implemented to secure all the wires not only in terms of position, but also the correct way.

Cable assembly in automobile sector

Connector cable assemblies work especially well in a variety of devices which depend of utilization of current for functionality. The engines of vehicles like cars and buses have this type of cable assemblies. The series of different wires enables the engine to transfer current to the various components which help the engine to run efficiently. In most of the applications, the assembly of cables is protected by using a sheath. They are clamped together such that the wires are not harmed during the operation of the car engine. Color-coding of the wires is a way to detect malfunctioning in the cable harness assembly.



Configuration of cable assemblies in industrial regions

Heavy equipment in factories has high power consumption and often need a particular load to work efficiently. Hence different kinds of cable assemblies are carried out in power processing plants. The size of the harness will depend on how much cables have been used in the configuration. It is proportional to the volume of energy passing through the wires. Electrical equipment has to meet several safety standards set by the corresponding regulatory agencies. There also has to be regular check for wear and tear within the cable assembly.

Modern design of cable assemblies

Growing computer applications are also taking over the connector cable assemblies. Computers are one of the many ways to design modern cable assemblies and to design the various harnesses. However the proper creation of harness is still done the analogue way i.e. using hands. It is done so because assembly requires proper attention and careful detailing so that aligning and designing the wires in the assembly are done flawlessly. However, even with such assembly being done by hand, the time required for production is fairly less. Hence it is possible for companies to produce enough harness in a day and gather profit nonetheless.

Benefits of customizable cable assemblies

One of the biggest benefits of custom cable assemblies are that the ability to completely customise all the aspects of the product’s internal wiring. Customization by colour is viable and an identification number on the jacket of the wire makes things simpler and helps to identify problems in case of malfunctions. Materials can also be customized in order to keep durability, efficiency, cost, performance in check


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