Wire Harness Vs Cable Assembly - What's the Difference?

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Although the terms ‘cable assembly’ and ‘wire harness’ are used in place of each other, they aren’t the same thing. The ever-existing confusion between both these products is quite understandable. Most of the commercial facilities or businesses use these terms interchangeably, which creates confusion about their functionalities and applications.

While there are not much difference in their basic functions, wire harnesses and custom cable assemblies differ in terms of specialized attributes. Therefore, it’s quite essential and important to understand the differences between these products. That will help you develop an idea of their applications in distinctive projects.

Significant aspects to consider

Before delving deep into understanding the characteristics of these two crucial components, it will be imperative to know about other factors. Comprehending the difference between cables and wires will be the key to understanding differences between wire harnesses and cable assemblies.

·         Wires: These are metal strands capable of conducting electricity. You can get them in aluminum and copper.

·         Cables: Cables happen to be the combination of numerous wires. It might be two or more than that, and they are bonded together.

It’s quite evident that both these components are different from each other. Quite naturally, their functions and applications will also differ considerably. On that note, it’s high time to take a look at the distinctive characteristics of a custom wire harness and cable assemblies.

Understanding the difference

According to market definition, wire harnesses are nothing but exterior sheath imparting an external protection to cables and wires. On the other end, cable assemblies are referred to as wires and cables bunched into a group.

It’s here that we come across a crucial question. What is it that makes both these components different? Let’s carry on with the discussion concerning the following parameters:

1.      The manufacturing material

Wire harnesses are manufactured from thermoset or thermoplastic, which imparts optimum protection. Wire harnesses contain multiple cables with individual coverings within a single harness.

When it comes to cable assemblies, you will come across quite a few manufacturing materials. From shrink-wrapped thermoplastics and vinyl to thermoplastic rubber, cable assemblies are made out of various materials. Although cable assemblies play a highly crucial role in organizing cables and wires, they find application in diverse projects.

2.      The distinctive functionalities

In spite of similar basic functions, both wire harnesses, and cable assemblies have distinguished functionalities. While a wire harness finds its perfect application in electrical contracts and engineering projects, the custom cable assembly is used to impart protection to home wiring systems.

Cable assemblies shield individual wires and ensure optimum protection against abrasion, compression, friction, moisture, and several other accidents. On the other end, wire harnesses emerge as low-cost solutions for protection against temperature swings.

Concluding thoughts

With these distinctive functionalities and applications, wire harnesses and custom cable assemblies seem to be quite different from each other. However, planning your custom wire harness purchase with pioneering manufacturers like Peter’s Technology will be the best thing to do. You will get certified and tested products, adhering to topmost quality standards. 

Resource:https://peterstechnology.wordpress.com/2016/10/19/wire-harness-vs-cable-assembly-whats-the-difference/

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Knowing the Importance of Jacketing Materials in Medical Device Cable Assemblies

Cable assemblies find application in various projects across industrial operations. From construction sites to medical sector, these cable assemblies are used in numerous applications. However, there’s a crucial point worth considering in this context. Cable assemblies have diverse uses. Depending on the specific project needs and requirements, these cables exhibit distinctive functionalities.

Knowing about the materials happens to be of paramount significance. Especially, when it comes to medical cable assemblies, the jacketing material seems to be an important aspect to consider. Take a look at these significant factors associated with the quality of jacketing materials.

Crucial factors to consider

The jacketing material not only imparts protection to the cable assembly but also ensures strength and durability. Most importantly, these materials also act as insulating agents and conductors. Some of the highly important factors include:

·         Durability: When it boils down to choosing jacketing materials for cable assemblies, durability emerges as a prime requisite. You simply can’t imagine a custom cable assembly without a proper outer covering or jacket. The best jacketing material will enhance the durability of cable assemblies alongside imparting strength to it.

·         Flexibility: Since they find applications in diverse tasks and processes, flexibility is an important requisite for medical assemblies. None other than the jacketing material imparts flexibility to these cable assemblies thus making them apt for medical projects.

·         Leakage-resistant: Cable assemblies used in the medical sector should offer perfect leakage resistance. It’s the jacketing material that ensures complete protection against leakage.

·         Contact-friendly: It is quite obvious that these cable assemblies will come in contact with patients. Therefore, suitability to human contact will turn out to be a crucial aspect.

While choosing the jacketing materials, you must have these aspects in mind. Planning your purchases with leading medical cable assembly manufacturers like Peter’s Technology will fetch you the top quality products.

Why is the jacketing material important?

Cable jackets happen to be important in ways more than one. If you take a look at its functions, you will come across the following aspects.

The jacketing material in healthcare cable assemblies acts as insulation, isolation, and protection agent. It ensures complete protection for the human body and also prevents conducting wires from coming into contact with it. Quite naturally, jacketing materials in these custom cable assemblies are critical to the functioning of high-end medical devices as well as protection of the human body.

If you are planning for a medical device cable purchase, take a look at these key factors associated with the project.

Biocompatibility

Custom cable assemblies built for medical purposes have to be biocompatible. Since these assemblies find application in various operations and come in contact with your body, biocompatibility is not just an option, but a crucial necessity.

When it comes to choosing materials for this jacket, none other than silicone proves to be the best option. By ensuring compatibility, easy sterilization, cleaning, and disinfection, silicone turns out to be the most effective jacketing material.

Parting thoughts

Medical device assemblies are of paramount significance for innumerable processes, tasks, and projects in the healthcare sector. Always perform quality checks on the jacketing material thus finding out top-quality products. 

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5 Critical Questions Associated With Cable Manufacturing Projects

When it boils down to custom cables, the purchase process isn’t that easy. You will find it quite difficult to get custom cables ‘off-the-shelf.' The products should match your specific cabling requirements and fit your project needs. Quite naturally, the standard options won’t be much effective in this context. Investing in custom cable manufacturing will be the best thing to do if you have a clear idea of the crucial aspects.

Although highly reputed and reliable manufacturers will be there to extend the best support, you should have an idea of the prime requisites. Check out this blog post as it discusses some of the crucial factors worth considering in custom cable creation and production.

Questions to ask

You should be aware of your specific needs while investing in the project. Framing questions will turn out to be a smart move, and your efforts in finding the right answers will also ensure benefits. In a nutshell, crucial questions and their answers will help you identify targeted project requirements.

Here are some of those questions that you need to answer.

1.      What are your requirements?

Some of the suppliers have the capacity to handle bulk requirements, while others might manufacture in small amounts. You must have crystal clear ideas of their manufacturing capacities before finalizing the association. That will help you determine your requirements quite ahead of the project.

2.      What is the lead-time demand?

Checking out the delivery options is also important. If you wish to opt for rush deliveries, then the wait-time will be around 1 week. For normal deliveries, the lead-time will be around 7 to 10 weeks.

3.      What are the specific cabling needs?

The third question is perhaps the most important of all. You must know about your specific cabling needs and the crucial factors associated with it. Some of the aspects include cable type, applications, and temperatures for exposure.

4.      What are your other requisites? (This includes your choice of conducting/jacketing/insulting/ shielding/filler materials)

Choosing the protective material happens to be an integral part of the entire project. Do your research and homework or simply rely on expert guidance or help. Seeking references from leading custom cable manufacturing companies such as Peter’s Technology will prove to be helpful.

5.      Do the products need to comply with highest quality standards?

When it comes to purchasing high-efficiency cables for professional projects, it will be imperative to check out the quality standards of the products. Make sure you know whether your cable assemblies belong to industry standards such as OSHA, RoHS, and others.

Finding answers to these questions will help you build associations with top manufacturers. You will get access to the best technical resources as well as high-quality cable assemblies. Quite naturally, these questions will play a highly crucial role in your cable manufacturing projects.

Signing off

Remember, your choice of the most efficient manufacturers will help you get top-quality products. Take a look at these crucial aspects and frame the right questions. You will surely come across top manufacturers offering high-quality products. That will be your key to enjoying unmatched functionality. 

Resource: https://peterstechnology.wordpress.com/2016/10/18/5-critical-questions-associated-with-cable-manufacturing-projects/

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Specifying Your Choices While Investing In Medical Cable Assembly Manufacture

Healthcare facilities have numerous tasks to perform when it comes to ensuring smooth operations. The widespread use of various devices and tools create the demand for perfect wiring and cables. Considering the operations and complexities of these medical instruments or devices, custom wiring seems to be the most effective solution. Other than proper functioning and smooth operations, medical cable assemblies should offer biocompatibility too. That will be one of the prime requisites in the healthcare sector.

It’s here that custom cable manufacturers require keeping a lot of aspects in mind. While designing and manufacturing custom cable assemblies for the medical sector, they will need to take a look at crucial technicalities.

Your thought processes as a buyer

While custom cable assembly manufacturers require taking crucial factors into consideration, it is the buyer who needs to keep a few aspects in mind too. Planning your purchase with the most efficient and reputed manufacturers isn’t enough. As a buyer, you will also need to think and consider some of the crucial aspects related to custom cable manufacture.

       I.            Wiring needs: When it comes to proper treatments in the healthcare sector, there’s no denying the significance of state-of-the-art technologies and devices. Perfect wiring happens to be a highly critical aspect in this regard. Devices with perfect wiring will inevitably deliver amazing performances. Therefore, wiring ranks amongst the most significant and crucial aspects.

    II.            Additional aspects: Other than flexible and high-efficiency wiring, you will come across other important factors too. Medical cables and assemblies find widespread application in confined spaces. Therefore, factors such as sterilization, flexibility, and patient contact also play a significant role.

Crystal clear ideas of these aspects will help you plan your purchase in a highly efficient manner. These thoughts will lead you towards taking effective decisions as a buyer.

Crucial information

Custom cable assembly design and manufacture encompasses quite a few essential aspects. Other than the performance of these cable assemblies, their strength and stress-withstanding capabilities are also of paramount significance. Especially, while purchasing these cable assemblies for your healthcare or medical facility, you should stay informed about the following aspects.

·         Disposable or Reusable: Disposable wires can function without sterilization and also prove to be more effective compared to PVC or PE. Reusable wires can undergo the sterilization process and turn out to be more cost effective than cables which are quite tough to replace.

·         Biocompatibility: Since medical devices come in contact with human skin, flesh, muscles, blood, and arteries, it is imperative to choose biocompatible products. Get in touch with the most efficient and certified Medical cable assemblies manufacturers like Peter’s Technology, and they will provide you with FDA approved materials.

·         Durability and Flexibility: Different devices have different wiring needs. Quite naturally, your custom cables should have durable, flexible, and strong outer coverings. That will impart strength to the product and offer complete protection for it.

Plan your purchase

With these aspects and crucial information in mind, you can look for the most reputed and successful medical cable assembly manufacturers. The top companies will ensure unmatched satisfaction for you!  

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5 Sure Signs you’ve hired The Right Custom Cable Assembly Company

You know the significance of custom cable assemblies for diverse projects. Quite naturally, you will wish to invest in top-quality and high-efficiency products, when it comes to executing critical projects. Hiring the most renowned, reliable, and reputed cable assembly company will be critical to the successful execution of your projects. You will undoubtedly wish to achieve that thus looking for competent, qualified, and professional experts.

Since custom cable assemblies happen to be the foundation for various electronics applications, it becomes imperative to choose the top manufacturing companies. If you are apprehensive or doubtful about your choice, the following signs will help you know whether you are on the right track.

Knowing the signs

Choosing the most efficient custom cable assembly manufacturer isn’t a tedious task. You will simply need to know your needs and the service approaches of your chosen company. Some of the potential signs worth considering in this context are:

1.      Responsiveness and request handling 

A highly efficient and skilled service provider will be responsive to your specific needs and requirements. Since your choice of the assemblies plays a highly crucial role in the execution of your project, it’s highly important to get your hands on the right product.

Responsible and efficient custom cable assembly manufacturers like Peter’s Technology make a huge difference in this regard. By offering immediate responses to your problems, the leading manufacturers will ensure a hassle-free experience for clients.

2.      Diverse assemblies and services

There’s no denying the fact that different companies will have distinctive requirements. If your cable assembly manufacturer can offer a diverse range of products, you will have the chance to perform various projects.

It’s not just about choosing the most reliable cable assemblies. You will also need to know about their product qualities. If your association lies with highly reputed manufacturers, you can be sure of getting cable assemblies that interact perfectly with multiple applications.

3.      Importance of tangible experiences

Extensive market experience speaks about the efficiency of your chosen cable assembly manufacturers. When your chosen partner has tangible experiences in the professional arena, it becomes easier for you to rely on their services.

While finalizing your choice, make it a point to check their past projects, performances, and client reviews. If the company selected by you shows great results in all these aspects, it will be a good decision to opt for their services.

4.      Accreditations and certifications

Certifications are integral parts of cable assembly manufacturing, designing, and purchase processes. While planning to buy high-quality cable assemblies, every individual will look for renowned and certified sellers. That will help them achieve safe, secure, and unique products.

As these wires and cable assemblies find application in diverse electronics projects, safety is undoubtedly one of the prime requisites.

5.      Cost-effectiveness

Cutting corners in the production process will turn out to be detrimental to the project. While incredibly low prices can raise questions on the quality of the products, reasonable rates will reflect the transparent approaches of your chosen company.

Once you get to see these five crucial signs, you can be sure of hiring the leading company. 

Resource:https://peterstechnology.wordpress.com/2016/10/17/5-sure-signs-youve-hired-the-right-custom-cable-assembly-company/

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Check Out These Amazing Benefits of Choosing Connector Cable Assemblies Manufacturers

Present-day companies are trying their best to scale up existing processes. When it boils down to electronic functions, enterprises are continuously looking for innovative ways of doing so. Custom cable assemblies and connectors are amongst the crucial tools used in the electronic industry.

Quite naturally, the designs and assembling of PC boards emerge as highly significant tasks for electronics companies. Since the success of the entire project depends on the efficiency of electronics experts, hiring highly skilled manufacturers emerge as a necessity and not just a choice.

It’s here that contract manufacturing turns out to be a profitable and beneficial option. You can associate with the best contract manufacturers and take your bottom line forward. Check out this blog post, as it talks about the benefits of hiring highly efficient connector cable assemblies’ manufacturer.

A highly cost-effective option

While investing in cable assembly manufacture, you will surely wish to optimize your satisfaction. Choosing the most efficient and skilled contract manufacturers will help you achieve a cost-effective project. Some of the amazing benefits include:

1.      Minimal design time

Cable assemblies are highly crucial requisites in diverse industrial environments. From medical sectors to electronics and telecommunication projects, these instruments find applications across diverse projects. By building associations with leading contract manufacturers, you won’t have to spend hours in creating the designs.

With in-depth expertise and knowledge of your specific needs, skilled manufacturers will add a unique angle to your project. They will also render useful support to your in-house team, thus mitigating critical design issues.

2.      Improved precision and accuracy

At times, mass production of electronics items and PC boards happens to be highly important for you. With a highly efficient contract manufacturer by your side, you will have the opportunity to produce bulk products without making severe compromises in quality.

With smooth and proper access to high-powered equipments, leading connector cable assemblies’ manufacturers such as Peter’s Technology will execute projects within the shortest time. Thanks to their professional expertise, you will also have the chance to experience accurate and precise functioning.

3.      Lower expenses on instruments

By partnering with renowned contract manufacturers, you will not have to bear the brunt of additional expenses. Instrument purchase will be a cost-effective affair and maintenance charges will remain quite low.

Top manufacturing companies always come up with comprehensive budgets and pricing plans. That takes away the burden of price calculations away from you, helping you concentrate on the production process.

4.      Warranties and Replacements

If you own a small-scale electronics manufacturing unit, regular maintenance will turn out to be a tedious affair. Most importantly, you will need to understand the maintenance requirements. At times, simple repairs might prove to be more beneficial than warranty replacements.

Your chosen contract manufacturers will have all these aspects covered.

The bottom line

With these crucial benefits, associating with reputed contract manufacturers will be highly advantageous. All you need to do is understand your targeted requirements and choose the best partners.

When it comes to manufacturing high-performance cable assemblies and connectors, the leading companies will maximize your satisfaction in every possible manner. 

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